Rapid Prototyping & Small-Batch 3D Printing in Calgary

Fast turnaround for startups, engineers, and product developers.

Typical range:$50 - $2000 CAD

For startups, engineers, and makers, getting a physical prototype quickly can change the pace of a project. At Sunstone 3D Printing, we provide rapid prototyping and small-batch production from our studio at 1026 16 Ave NW in Calgary, near SAIT.

We combine the flexibility of a makerspace with the structure of a small industrial design company, plastic fabrication company, and technical 3D printing service.

Prototyping Capabilities

We support a wide range of prototyping needs:

  • Form and fit models for early-stage product design
  • Functional prototypes for mechanical testing
  • Snap-fit enclosures and housings
  • Ergonomic grips and handheld devices
  • Fixture and jig development for production support
  • Short-run custom parts for pilot projects

Our team works with FDM and resin printing, using PLA, ABS, ASA, PETG, resin, and carbon fiber–infused filaments to match the mechanical and visual demands of each stage.

Small-Batch 3D Printing

When you need more than a single prototype but not thousands of units, small-batch 3D printing is a practical middle ground. We can:

  • Produce batches from 5 to 200+ parts
  • Handle variations such as serial numbers or personalized text
  • Balance cost, speed, and surface quality according to your project
  • Prepare parts for later scaling to injection molding or other processes

This makes us a useful partner for local businesses that do not yet want to engage a full-scale plastic fabrication company or overseas factory.

Collaboration with Designers & Engineers

We frequently work alongside:

  • Design agencies developing physical elements for campaigns
  • Graphic designers adding 3D elements to existing branding
  • Engineering consultants who need trusted fabrication partners
  • In-house R&D teams that need extra capacity

Our role is similar to a three-dimensional digital printing service and specialized print shop: focused, technical, and responsive.

Local Advantage for Calgary Startups

Having a rapid prototyping partner local to Calgary means:

  • Faster iteration cycles — no long shipping times
  • Easier communication and fine-tuning
  • On-site pickup of fragile or time-sensitive parts

Being near SAIT and central NW Calgary makes it easy to integrate us into your design, testing, and presentation schedule.

Related 3D Printing Services in Calgary

Our rapid prototyping and small-batch production rely on the same tools we use daily in the studio. Structural and mechanical parts are usually produced with our FDM 3D printing service, while high-detail sections and small components are handled through our resin 3D printing service.

When visual impact is important—for example in investor demos or trade show models—we integrate our multi-color 3D printing so the prototype reflects real branding.

Many startup teams work with external design agencies, industrial design companies, or engineering consultants. In those cases, our CAD file preparation for 3D printing helps align design intent with the realities of fabrication.

For early-stage entrepreneurs and students around SAIT, it can also be useful to start with our student and hobbyist 3D printing support in Calgary and then move into more structured rapid prototyping as the project develops.

Ready to Start Your Project?

Send us your files and requirements for a quick quote.

Visit us at 1026 16 Ave NW, Calgary (Near SAIT)